Preventative Maintenance For Industrial Air Compressor Systems

Maintaining the efficiency, capability, and cleanliness of an air compressor system is of vital importance when running a business that requires one. Understanding that typical air compressors have schedules of maintenance, the procedures for handling each specific maintenance intervals is extremely important in taking care of an air compressor, and can help prevent problems before they begin. Neglecting to adequately and properly maintain an industrial air compressor could have disastrous effects on product safety, energy costs, and unscheduled compressor down time.

When assessing the importance of preventive maintenance for an industrial air compressor system, the first factor will almost always be cost. Costs can skyrocket when maintenance related efficiency is poor, for example a 100 horsepower motor that drops pressure output by even 4 psi can lead to thousands of dollar in increased energy costs per year. Scheduled maintenance will often diagnose and fix such inefficiencies by allowing for baseline measurements to be taken regarding output at regular intervals. Reduced outputs can be handled and overall system problems can be solved before energy costs increase, or products begin to suffer.

Many who do not undertake preventive maintenance also fail to realize the impact it can have on product contamination. Filters that are designed specifically for certain pressure ranges often fail when output is lowered due to poor maintenance, and particulates that were normally caught in the filter make it into products, significantly reducing quality. This can further impact costs because of a loss of product due to quality issues.

Routine maintenance should be performed consistently to assist in diagnosing problems and alleviating down time. One would do well to note that this procedure is not exactly the same for any model, and many units come with specific maintenance plans that should be followed to the letter. With that being said, before beginning a maintenance plan, always be sure that the power is off, that any sources of power to the unit are locked out, and that all pressure in the unit is exhausted. Failure to do any of the above can result in system damage to the industrial air compressor or injuries to personnel.

A good maintenance plan can be performed as often as daily or weekly and requires a basic check of the compressor and accessories. Any unusual vibration or noises should be noted during these checks as well, and excess moisture should be drained from the tank drain valve.

About the Author:
Established in 1986, Air Center Inc. is a full service compressor company dedicated to customer satisfaction that provides a full service and sales staff available for technical support, estimates, preventative maintenance and emergency service. Its factory trained technicians have the experience and skill to service any compressed air equipment. http://www.aircenternj.com or call (800) 273-5421

Article Originally Published On: http://www.articlesnatch.com

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