Modern Day Orbital Welding

Orbital welding is just one of many specialist forms of welding which requires specific equipment to produce the end result. Orbital welding is the process that has existed for more than 50 years and has been used primarily within shipping and offshore industries. The main use for this technique of welding is in permanently joining parts of pipe together, although it has various other applications. Although such operations could be accomplished using traditional welding equipment, the orbital welder executes the task more proficiently and with a reduced burden upon labour. For this reason such techniques are crucial in modern day industries.



The process of orbital welding works by stabilizing the component in a stationary stance whilst the arc moves around the component in a continuous circular motion. You will discover parts of the orbital welding equipment which may differ based upon the particular use for example the arc length, the pulse frequency of the current, the speed, inert gas shielding, subject and filter material, weld preparation and thermal conductivity. The equipment generally consists of a power source and controller, a welding head and a wire feed mechanism when it's required.



Although orbital welding was originally used within shipping industries it's lately been put to use in a much broader range of industries including food processing, pharmaceuticals, chemical and automotive engineering as well as biotechnology and aerospace. Specific projects have been the development and construction of power station and offshore platforms.



The main advantage that orbital welding offers over traditional welding techniques is that it's reliability leads to a uniform join. This means that the joins are of a excellent quality and meet the expected safety standards. Moreover, using orbital welding equipment will mean that issues reaching certain components using conventional welding techniques are removed, producing a join of a higher quality in confined spaces. The process of orbital welding requires a lot less human intervention ensuring that it doesn't just reduce the burden on the welder but also means there's a smaller risk of error. Although the welder is of course needed to operate the machinery, the level of input required is considerably reduced.



Orbital welding equipment along with seam welders, tig welders, mig welders spot welders and stud welders are all varieties of specialist welding equipment. Ahead of purchasing any welding equipment you will need to know in what function each specialist piece of equipment forms best. Of course, conventional welding equipment is also available which can be the most adaptable type of equipment that is available but this might not necessarily be the most suitable equipment for the job at hand. If your business depends on welding processes it is well worth the money to invest in top quality equipment which could reduce the level of manpower required and ensure a quality uniform finish . Welding equipment is available through a variety of channels to buy new, to acquire second hand or perhaps to lease, but always ensure that the equipment is suitable for the job.